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Technology

Backbone vertebras of SCLAVOS technology are the following:

Double Soft Floating Transport and Dyeing System

This advanced fabric dyeing technology ensures high liquor penetration and gentle treatment for all fabrics. Our innovative and efficient system highlights our commitment to sustainable, eco-friendly, and high-quality dyeing solutions, setting the standard in textile dyeing technology.

Open Plaiting system with Liquor by pass

Our unique Open Plaiting System with Liquor Bypass diverts excess liquor flow behind the J Box, ensuring optimal fabric storage even in multirope operations. This advanced solution exemplifies our commitment to innovative and efficient fabric dyeing technology, delivering high-quality results.

Aquachron Continuous washing system

The Aquachron Continuous Washing System revolutionizes fabric dyeing technology with its continuous rinsing process. This advanced dyeing solution achieves significant water and energy savings while considerably reducing process time. SCLAVOS' high-quality dyeing machines, equipped with the Aquachron system, operate seamlessly without the need for drain and fill stops, eliminating the necessity for a stock tank.

Multi Rope operation

SCLAVOS has pioneered the Multi Rope Operation System, implemented across all our fabric dyeing machines to enhance capacity for lightweight fabrics.

SCLAVOS design pumps

The main pump of SCLAVOS dyeing machines is expertly designed and manufactured by our in-house Engineering team to ensure peak efficiency and minimal power consumption. This crucial advancement is part of our ongoing effort to deliver superior dyeing machinery that combines high performance with environmentally conscious operations.

Automation – Software

Sclavos' unique technology requires specialized support in terms of automation and software. Our automation systems and bespoke software are developed in-house by Sclavos' skilled software engineers. Additionally, Sclavos provides and supports comprehensive dyehouse central control systems, enhancing operational efficiency and integration.

Peripheral Systems

SCLAVOS has developed advanced peripheral systems that can be integrated with SCLAVOS machines to enhance energy savings and overall machine efficiency. Notable among these are the SCLAVOS Heat Recovery system and the Dry Salt Dosing system. These systems represent our dedication to sustainable dyeing machines, pushing the boundaries of eco-friendly textile dyeing.

Process Support

SCLAVOS has established a Dyeing Technology Department, staffed by experienced chemist-dyers who specialize in optimizing applications on SCLAVOS machines. This team provides invaluable technical consultancy to our customers, ensuring they achieve the best possible results.

Lowest Installed Power

SCLAVOS technology is engineered to achieve the lowest installed operational power, with motors designed for continuous operation that ensure up to 30% less electric energy consumption. The operational power ratio stands impressively at 26 - 31 Watt/Kg of fabric. This efficiency is a testament to our commitment to eco-friendly textile dyeing, reducing energy use while maintaining high performance and sustainability in fabric processing.

Nozzle Flow Monitoring (NFM)

The Nozzle Flow Monitoring (NFM) system by SCLAVOS actively monitors real-time flow and pressure within the nozzles, instantly signaling any irregularities during the dyeing process. This precise control of a critical quality factor ensures that every fabric treated meets the highest standards of dyeing excellence.

Real time Thermal Energy accurate measurement (TEAM)

The TEAM system employs sophisticated software and smart sensors to measure thermal energy consumption in real time during the dyeing process, providing a much more accurate assessment than traditional steam consumption metrics. This advanced approach enables precise energy management and enhances the efficiency of our fabric dyeing machines. Through such innovative fabric dyeing technologies, SCLAVOS continues to set industry benchmarks for sustainability and precision in textile processing.


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