Integrated Automation Package for Dyehouses

A lo largo de los años, SCLAVOS ha desarrollado e implementado una serie de sistemas patentados y soluciones tecnológicas avanzadas que han cambiado radicalmente la forma en que se realiza el teñido textil. Estos sistemas ofrecen beneficios significativos en términos de ahorro energético, calidad del tejido y facilidad de operación.

Heat Recovery System
(SHR Dyn)

SCLAVOS’ Heat Recovery System (SHR Dyn) is a cutting-edge solution that captures energy from the dyeing machine’s hot effluent, transferring it to cold water during continuous washing cycles. Integrated into the Athena4 machine, the system achieves up to 40% energy savings, reducing steam demand and lowering effluent temperatures for improved efficiency. Unlike traditional systems, it requires no additional infrastructure or factory space, eliminating energy loss from external pipes.

Key Benefits:

Up to 40% energy savings
No need for external piping or infrastructure
Enhanced effluent treatment efficiency

Heat Recovery System (SHR Dyn) Brochure

Flotación Suave Doble
(DSFD)

Permite una circulación más uniforme del licor/baño, reduce la tensión del tejido y evita la formación de marcas o pliegues. Ideal para tejidos delicados y exigentes.

Conventional Method:

- Process: Salt is diluted in fresh water within the machine's additions tank and then transferred either to the dyeing machine or a stock tank.
- Drawbacks:
- Time-consuming and cumbersome process.
- Requires the use of fresh water, which can increase the liquor ratio, affecting the efficiency and environmental impact of the dyeing process.

Dry Salt Fine Dosing (DSFD) Brochure

DSFD Approach:

- Process: Equipped with a separate hopper that holds up to 250 kg of dry salt, allowing for automatic transfer or dosing at rates up to 50 kg/min, either linearly or progressively.
- Advantages:
- Speed: Enables fast, self-transfer of salt directly to the dyeing machine without manual intervention.
- Efficiency: Eliminates the need for diluting salt in fresh water, thus maintaining a lower liquor ratio.
- Automation: No operator involvement required, reducing labor costs and potential for error.

By adopting DSFD, dyeing facilities can streamline operations, reduce reliance on fresh water, and improve overall efficiency and sustainability.